一、技術(shù)領(lǐng)域定位

1、 Positioning in the field of technology

本技術(shù)屬于中空玻璃加工設(shè)備制造領(lǐng)域，是針對(duì)中空玻璃生產(chǎn)過程中的關(guān)鍵打膠工序研發(fā)的專業(yè)設(shè)備。作為中空玻璃加工設(shè)備的重要升級(jí)產(chǎn)品，臥式雙組份中空玻璃打膠機(jī)代表了該領(lǐng)域的最新技術(shù)發(fā)展方向。

This technology belongs to the field of manufacturing hollow glass processing equipment and is a professional equipment developed for the key gluing process in the production of hollow glass. As an important upgraded product of insulating glass processing equipment, the horizontal two-component insulating glass gluing machine represents the latest technological development direction in this field.

二、技術(shù)研發(fā)背景

2、 Technical research and development background

傳統(tǒng)中空玻璃打膠工藝存在諸多痛點(diǎn)：

The traditional bonding process for insulating glass has many pain points:

完全依賴人工操作，需要兩名工人協(xié)同作業(yè)

Completely dependent on manual operation, requiring two workers to work together

人工成本居高不下，且勞動(dòng)強(qiáng)度大

High labor costs and high labor intensity

生產(chǎn)效率低下，質(zhì)量穩(wěn)定性難以保證

Low production efficiency and difficulty in ensuring quality stability

成品玻璃常出現(xiàn)膠線不平整、外觀不美觀等問題

Finished glass often has problems such as uneven glue lines and unattractive appearance

這些痛點(diǎn)嚴(yán)重制約了我國中空玻璃行業(yè)的規(guī)?；l(fā)展和技術(shù)升級(jí)。

These pain points seriously constrain the large-scale development and technological upgrading of China's insulating glass industry.

三、技術(shù)創(chuàng)新目標(biāo)

3、 Technological innovation goals

本設(shè)備的研發(fā)旨在實(shí)現(xiàn)以下突破：

The development of this device aims to achieve the following breakthroughs:

實(shí)現(xiàn)從人工打膠到機(jī)械化生產(chǎn)的轉(zhuǎn)型升級(jí)

Realize the transformation and upgrading from manual gluing to mechanized production

顯著提升中空玻璃的生產(chǎn)效率

Significantly improve the production efficiency of insulating glass

大幅降低工人勞動(dòng)強(qiáng)度

Significantly reduce the labor intensity of workers

為中小企業(yè)提供經(jīng)濟(jì)實(shí)用的自動(dòng)化解決方案

Provide economical and practical automation solutions for small and medium-sized enterprises

通過規(guī)模化生產(chǎn)降低單位產(chǎn)品成本

Reduce unit product costs through large-scale production

四、核心技術(shù)升級(jí)

4、 Core technology upgrade

設(shè)備采用模塊化設(shè)計(jì)理念，主要包含以下創(chuàng)新點(diǎn)：

The device adopts a modular design concept, which mainly includes the following innovative points:

驅(qū)動(dòng)系統(tǒng)優(yōu)化：

Drive system optimization:

采用電機(jī)+皮帶/齒輪齒條雙重傳動(dòng)方案

Adopting a dual transmission scheme of motor+belt/gear rack

確保動(dòng)力傳輸平穩(wěn)可靠

Ensure smooth and reliable power transmission

智能控制系統(tǒng)：

Intelligent control system:

配置PLC可編程控制器

Configure PLC programmable controller

集成電氣控制柜實(shí)現(xiàn)精準(zhǔn)控制

Integrated electrical control cabinet for precise control

結(jié)構(gòu)設(shè)計(jì)創(chuàng)新：

Structural design innovation:

優(yōu)化設(shè)備尺寸，適應(yīng)中小企業(yè)廠房條件

Optimize equipment size to adapt to the conditions of small and medium-sized enterprise factories

直線滑道設(shè)計(jì)確保膠槍運(yùn)動(dòng)精度

Linear slide design ensures the accuracy of glue gun movement

成本控制策略：

Cost control strategy:

維持親民價(jià)格定位

Maintain affordable pricing positioning

通過規(guī)?；a(chǎn)降低制造成本

Reduce manufacturing costs through large-scale production

五、技術(shù)應(yīng)用成效

5、 Technical application effectiveness

實(shí)際應(yīng)用表明，該設(shè)備具有以下顯著優(yōu)勢(shì)：

Practical applications have shown that this device has the following significant advantages:

結(jié)構(gòu)簡(jiǎn)化：

Simplified structure:

采用緊湊型設(shè)計(jì)

Adopting a compact design

設(shè)備占地面積減少30%以上

Reduce equipment footprint by over 30%

性能提升：

Performance improvement:

生產(chǎn)效率提高200%以上

Production efficiency increased by over 200%

打膠質(zhì)量達(dá)到行業(yè)領(lǐng)先水平

The adhesive quality has reached the leading level in the industry

經(jīng)濟(jì)效益：

economic performance:

人工成本降低60%

Reduce labor costs by 60%

設(shè)備投資回收期縮短至6個(gè)月

The payback period for equipment investment has been shortened to 6 months

質(zhì)量保證：

quality assurance

膠線均勻平整

The adhesive line is uniform and smooth

外觀美觀度顯著提升

Significant improvement in appearance aesthetics

適用范圍廣：

Wide applicability:

適配不同規(guī)格中空玻璃

Adapt to different specifications of insulated glass

滿足多樣化生產(chǎn)需求

Meet diversified production needs

六、市場(chǎng)前景展望

6、 Market Outlook

該設(shè)備的推廣應(yīng)用將有效推動(dòng)中空玻璃行業(yè)的技術(shù)升級(jí)，特別適合中小型加工企業(yè)的自動(dòng)化改造需求。其優(yōu)異的性價(jià)比和穩(wěn)定的性能表現(xiàn)，有望成為中空玻璃加工領(lǐng)域的標(biāo)準(zhǔn)配置設(shè)備。

The promotion and application of this equipment will effectively promote the technological upgrading of the insulating glass industry, especially suitable for the automation transformation needs of small and medium-sized processing enterprises. Its excellent cost-effectiveness and stable performance are expected to become standard equipment in the field of insulating glass processing.

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